Product Description
Detailed Photos
Product Description
1.Style 1N standard flexible coupling provides flexible connection by the gap between pipe groove and coupling key.
2.Unique design allows both axial and radial movement, suitable for pipeline with flexibility under intermediate pressure.
3.Enhanced body resists 4 times working pressure.
Product Parameters
1.Housing material:Ductile iron conforming to ASTM A-536, grade 65-45-12.
2.FM Approved & UL Listed:R.W.P. rated working pressure 300PSI(2.065MPa / 20.65bars)
3.Housing Finish:Fusion Bonded Epoxy Coated(Optional:Hot Deep Galvanized and Others)
4.Coupling gasket material:EPDM(Optional:Nitrile NBR,Silicone and Others)
5.Bolts and Nuts:Heat treated and electro galvanized bolts with oval neck, and heavy duty hexagon nuts. Track head meeting the physical and chemical requirements of ASTM A-449 and physical requirements of ASTM A-183.
6.Size Range:DN25 through DN300 (1″ through 12″)
Certifications
Company Profile
CONDOR brand Grooved products are developed and manufactured by ZheJiang Condor Machinery Imp.& Exp. Co., Ltd., which is established in 2009 and most professional manufacturing enterprise of piping products. CONDOR is the 1 of first grooved products manufacturer in China,equipped with most advanced casting, milling, painting and assembling facilities, including 3 DISA automatic molding line, semi-automatic casting machine, precision casting line, large size floor molding system and relevant comprehensive testing equipment.
CONDOR owns 2 casting factories, 1 rubber millingfacility and 2 assembling centers. Over 500 employees, annual casting productioncapacity 100,000tons. Our total floor space over 110,000m², annual turnover exceeds 120 million USDCompany services
CONODR Piping Systems Solutions span many markets. Our piping system are found CHINAMFG in multiple applications-from commercial comfort piping system; industrial process and utility piping; petrochemical and metallurgy industries; coal and mineral mining operations; water and wastewater plants and facilities. CONDOR Piping Systems Solution covers fire-hydrant and sprinkler system, water spray and water mist system, foam and gas system .For all systems CONDOR offers unique solution for each
individual practice and actual problem.
CONDOR brand Grooved products are designed, manufactured, managed strictly by UL listed and FM approved system under
ZheJiang Condor Machinery Imp.& Exp. Co., Ltd.
FAQ
1. Q: Are you a manufacturer or trading company?
A: We are valve manufacturer and factory, and not trading company.
2. Q: Do you have agent or representative abroad?
A: We do not have agent abroad, please contact us to purchase valves directly.
3. Q: What’s your product range?
A: We can produce Butterfly valve, Gate valve, Check valve, Control valve, Y strainer, By ISO/ANSI/DIN/JIS/ EN/GOST/AS standard.
4. Q: Is there any stock in your factory? And how about your lead time?
A: We stock valves with normal sizes. The lead time depends on your quantity, Generally about 30 days.
5. Q: Which countries do you export to?
A: We export directly to vast majority of countries in the world.
6. Q: What certificates will you provide?
A: We can provide UL FM.
7. Q: After-sales service
A: 18 months year warranty for all kinds of products.
As an experienced manufacturer, you can rest assured of the quality and sales service.
8. Q: Transportation
A: Transported by DHL, UPS, EMS, FedEx, SF, by Air, by Sea.
9. Q: Do you provide free sample?
A: Free sample is OK for us.
10. Q: Do you accept custom design on size?
A: Yes, if the size is reasonable.
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How does a flexible coupling help in power transmission efficiency?
Flexible couplings play a crucial role in improving power transmission efficiency in various mechanical systems. Here are the ways in which flexible couplings contribute to enhanced efficiency:
- Misalignment Compensation: In real-world applications, it is challenging to achieve perfect alignment between shafts due to manufacturing tolerances, thermal expansion, or external forces. Flexible couplings can accommodate both angular and parallel misalignments between the driving and driven shafts. By doing so, they ensure that the torque is transmitted smoothly and efficiently despite misalignment, reducing power losses due to misaligned shafts.
- Vibration Damping: Vibrations in mechanical systems can lead to energy losses and premature wear of components. Flexible couplings with vibration-damping properties can absorb and dampen vibrations generated during operation. By reducing the transmission of vibrations, these couplings help to maintain power transmission efficiency and extend the lifespan of connected equipment.
- Shock Load Absorption: During start-up or sudden changes in operating conditions, equipment may experience shock loads. Flexible couplings are designed to absorb and cushion these shock loads, preventing sudden impacts on the system. By minimizing the shock load’s effect, flexible couplings contribute to smoother power transmission and reduced stress on components.
- Torsional Stiffness: While flexible couplings allow for misalignment compensation, they still exhibit a certain degree of torsional stiffness. This stiffness ensures that the majority of the torque is efficiently transmitted from the driving to the driven shaft, minimizing power losses due to deformation or bending of the coupling.
- Reduced Friction and Wear: Flexible couplings typically have a simple design with fewer moving parts. This simplicity leads to reduced friction and wear compared to more complex coupling types. Lower friction means less energy dissipation, resulting in improved power transmission efficiency.
- Compatibility with Various Applications: Flexible couplings come in a wide range of designs and materials to suit different applications. Whether it’s high-speed machinery, heavy-duty equipment, or precision systems, there are flexible coupling options optimized for each use case. Selecting the appropriate coupling for the specific application ensures efficient power transmission.
In summary, flexible couplings enhance power transmission efficiency by compensating for misalignment, damping vibrations, absorbing shock loads, providing torsional stiffness, reducing friction and wear, and offering compatibility with diverse applications. The combination of these features contributes to improved overall system efficiency and helps optimize the performance of mechanical systems.
How does a flexible coupling handle misalignment in large rotating equipment?
Flexible couplings are designed to accommodate various types of misalignment in large rotating equipment, ensuring smooth and efficient power transmission while minimizing stress on connected components. Here’s how flexible couplings handle different types of misalignment:
- Angular Misalignment: Angular misalignment occurs when the axes of the two connected shafts are not collinear and form an angle. Flexible couplings can handle angular misalignment by allowing the coupling elements to flex and move slightly, thus accommodating the angle between the shafts. The flexible elements, often made of elastomeric materials or metallic membranes, can bend and twist to compensate for angular misalignment, ensuring that the coupling remains engaged and transfers torque effectively.
- Parallel Misalignment: Parallel misalignment, also known as offset misalignment, happens when the two shafts are not perfectly aligned along their axes, resulting in a lateral shift. Flexible couplings can handle parallel misalignment through their ability to move radially, allowing the flexible elements to adjust and take up the offset. This capability prevents excessive side loads on the shafts and bearings, reducing wear and increasing the lifespan of the equipment.
- Axial Misalignment: Axial misalignment occurs when there is a linear displacement of one shaft relative to the other, either toward or away from the other shaft. Some flexible couplings, such as certain types of flexible disc couplings, can accommodate a limited amount of axial misalignment. However, for large axial movement, other types of couplings or special designs may be required.
The flexibility of the coupling elements allows them to act as a buffer between the shafts, dampening shocks, vibrations, and torsional forces caused by misalignment or other dynamic loads. This helps protect the connected equipment from damage and enhances the overall performance and reliability of the rotating system.
In large rotating equipment, where misalignment is more common due to thermal expansion, foundation settling, or other factors, flexible couplings play a critical role in maintaining smooth operation and reducing stress on the machinery. However, it is essential to choose the appropriate type of flexible coupling based on the specific requirements of the application and to regularly inspect and maintain the coupling to ensure optimal performance and longevity.
Can flexible couplings be used in corrosive or harsh environments?
Yes, flexible couplings can be designed and selected to be used in corrosive or harsh environments. The choice of materials and coatings plays a crucial role in ensuring the coupling’s durability and performance under challenging conditions.
Corrosion-Resistant Materials:
In corrosive environments, it is essential to use materials that can withstand chemical attacks and oxidation. Stainless steel, specifically grades like 316 or 17-4 PH, is commonly chosen for flexible couplings in such situations. Stainless steel offers excellent corrosion resistance, making it suitable for applications where the coupling may come into contact with corrosive substances or moisture.
Special Coatings:
For certain harsh environments, coupling manufacturers may apply special coatings to enhance the coupling’s corrosion resistance. Examples of coatings include zinc plating, nickel plating, or epoxy coatings. These coatings provide an additional layer of protection against corrosive agents and help extend the coupling’s lifespan.
Sealed Designs:
In environments where the coupling is exposed to contaminants like dust, dirt, or moisture, sealed designs are preferred. Sealed flexible couplings prevent these substances from entering the coupling’s internal components, thus reducing the risk of corrosion and wear. The sealed design also helps to maintain the coupling’s performance over time in challenging conditions.
High-Temperature Applications:
For harsh environments with high temperatures, flexible couplings made from high-temperature resistant materials, such as certain heat-resistant stainless steels or superalloys, can be used. These materials retain their mechanical properties and corrosion resistance even at elevated temperatures.
Chemical Resistance:
For applications where the coupling might encounter chemicals or solvents, it is essential to select a coupling material that is chemically resistant. This prevents degradation and ensures the coupling’s integrity in such environments.
Specialized Designs:
In some cases, where the environment is exceptionally harsh or unique, custom-designed flexible couplings may be necessary. Engineering a coupling to meet the specific demands of the environment ensures optimal performance and reliability.
Consultation with Manufacturers:
When considering flexible couplings for corrosive or harsh environments, it is advisable to consult with coupling manufacturers or engineering experts. They can provide valuable insights and recommend suitable materials, coatings, and designs based on the specific operating conditions.
Summary:
Flexible couplings can indeed be used in corrosive or harsh environments, provided the appropriate materials, coatings, and designs are chosen. Stainless steel, sealed designs, and special coatings are some of the solutions that enhance the coupling’s corrosion resistance and performance. It is essential to consider the specific environment and application requirements when selecting a flexible coupling to ensure optimal functionality and durability in challenging conditions.
editor by CX 2024-05-02