Product Description
Universal Ductile Iron Coupling
1. Application :
* used for pipe connection .
* suit for Ductile Iron Pipe, Cast Iron Pipe, Steel, AC, Plastic pipe
* Working pressure: PN10 / PN16
* Suit for Water, Neutral Liquids and Sewage
2. Features :
* wide O.D Range
* flexible connection
* corrosion resistance
* allow angular deflection of +/- 4°
3. DIMENSION SHEET
| S/N | Size | O.D Range |
| mm | mm | |
| 1 | DN40 | 48-60 |
| 2 | DN50 | 59-73 |
| 3 | DN65 | 72-85 |
| 4 | DN80 | 88-103 |
| 5 | DN100 | 96-116 |
| 6 | 108-120 | |
| 7 | 109-128 | |
| 8 | DN125 | 132-146 |
| 9 | 138-153 | |
| 10 | DN150 | 158-172 |
| 11 | 159-182 | |
| 12 | DN175 | 192-210 |
| 13 | DN200 | 198-225 |
| 14 | 218-235 | |
| 15 | DN250 | 242-262 |
| 16 | 250-267 | |
| 17 | 250-274 | |
| 18 | 272-289 | |
| 19 | DN300 | 315-332 |
| 20 | 322-339 | |
| 21 | DN350 | 340-360 |
| 22 | 351-378 | |
| 23 | 374-391 | |
| 24 | DN400 | 390-410 |
| 25 | 398-430 | |
| 26 | 417-437 | |
| 27 | 425-442 | |
| 28 | DN450 | 450-463 |
| 29 | 455-475 | |
| 30 | 476-500 | |
| 31 | DN500 | 500-508 |
| 32 | 500-533 | |
| 33 | 526-546 | |
| 34 | DN600 | 600-630 |
| 35 | 608-636 | |
| 36 | 630-650 | |
| 37 | DN700 | 710-739 |
| 38 | DN800 | 816-842 |
Note: we accept your specific dimensions which are not included in the above lists .
4. Project Cases :
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How does a flexible coupling contribute to the longevity of connected equipment?
A flexible coupling plays a crucial role in enhancing the longevity of connected equipment in various ways. It acts as a mechanical interface between two shafts, connecting them while accommodating misalignment, dampening vibrations, and transmitting torque. Here’s how a flexible coupling contributes to the longevity of connected equipment:
- Misalignment Compensation: One of the primary functions of a flexible coupling is to compensate for both angular and parallel misalignment between two shafts. Misalignment can occur due to various factors, including thermal expansion, assembly errors, or settling of foundation, which can exert excessive stress on the connected equipment. By allowing misalignment, the flexible coupling reduces the stress transmitted to the shafts and connected components, preventing premature wear and failure.
- Shock and Vibration Dampening: Flexible couplings are designed to absorb shocks and dampen vibrations that occur during operation. Vibrations and shocks can be detrimental to connected equipment, leading to fatigue, wear, and premature failure of components. The coupling acts as a buffer, reducing the impact of vibrations and protecting the equipment from potential damage.
- Reduced Stress Concentration: A rigid coupling can create stress concentration points on the shafts, leading to fatigue and cracking over time. Flexible couplings distribute the load more evenly along the shafts, reducing stress concentration and minimizing the risk of failure.
- Transmitting Torque Smoothly: Flexible couplings transmit torque from one shaft to another smoothly, without introducing sudden torque spikes or shocks. This even torque transfer prevents sudden loading on connected equipment, minimizing the risk of damage or accelerated wear on gears, bearings, and other components.
- Controlling Torsional Vibrations: In systems where torsional vibrations are a concern, certain types of flexible couplings are designed to address this issue. These couplings help control torsional vibrations, which can be damaging to the equipment and cause premature failure.
- Thermal Expansion Compensation: When the equipment operates at different temperatures, thermal expansion can lead to misalignment between the shafts. A flexible coupling can accommodate the thermal expansion, ensuring that the connected equipment remains aligned and preventing stress on the components.
- Isolation from External Forces: External forces like impact loads or shaft disturbances can affect the connected equipment. A flexible coupling isolates the equipment from these external forces, protecting it from potential damage.
By providing these essential functions, a flexible coupling helps extend the lifespan of connected equipment by reducing wear and tear, preventing premature failures, and ensuring smooth, reliable operation. The longevity of the connected equipment ultimately results in reduced maintenance costs and increased productivity.
Can flexible couplings accommodate both radial and axial loads simultaneously?
Yes, flexible couplings are designed to accommodate both radial and axial loads simultaneously, making them versatile for various mechanical systems. The ability to handle these loads is one of the key advantages of using flexible couplings in power transmission applications. Here’s how they manage both types of loads:
- Radial Loads: Radial loads act perpendicular to the shaft’s axis and can arise from forces that are not in line with the shaft, such as belt tension or bearing loads. Flexible couplings can handle radial loads due to their flexibility and ability to bend or deform slightly, redistributing the radial forces and minimizing the impact on the connected equipment.
- Axial Loads: Axial loads act along the shaft’s axis and are common in applications with thrust forces or axial movements. Flexible couplings can accommodate axial loads through their axial flexibility, allowing slight axial displacement without transmitting excessive forces to the connected components.
- Angular Misalignment: Besides radial and axial loads, flexible couplings can also handle angular misalignment between the shafts. Angular misalignment occurs when the shafts are not perfectly aligned, and flexible couplings can compensate for this misalignment, reducing wear and stress on the connected machinery.
By accommodating both radial and axial loads, flexible couplings help prevent premature wear, reduce the risk of equipment damage, and contribute to smoother and more efficient power transmission. When selecting a flexible coupling for an application, it is essential to consider the expected radial and axial loads, as well as the required level of misalignment compensation to ensure optimal performance and longevity of the coupling and the connected equipment.
What are the factors to consider when choosing a flexible coupling for a specific system?
Choosing the right flexible coupling for a specific system requires careful consideration of several factors. The following are the key factors that should be taken into account:
- 1. Misalignment Requirements: Assess the type and magnitude of misalignment expected in the system. Different couplings are designed to handle specific types of misalignment, such as angular, parallel, or axial misalignment. Choose a coupling that can accommodate the expected misalignment to prevent premature wear and failure.
- 2. Torque Capacity: Determine the required torque capacity of the coupling to ensure it can transmit the necessary power between the shafts. Consider both the continuous and peak torque loads that the system may experience.
- 3. Operating Speed: Take into account the rotational speed of the system. High-speed applications may require couplings that can handle the additional centrifugal forces and balance requirements.
- 4. Temperature Range: Consider the operating temperature range of the system. Select a coupling material that can withstand the temperatures encountered without losing its mechanical properties.
- 5. Environment and Conditions: Evaluate the environmental conditions where the coupling will be used, such as exposure to moisture, chemicals, dust, or corrosive substances. Choose a coupling material that is compatible with the operating environment.
- 6. Space Constraints: Assess the available space for the coupling installation. Some couplings have compact designs suitable for applications with limited space.
- 7. Installation and Maintenance: Consider the ease of installation and maintenance. Some couplings may require special tools or disassembly for maintenance, while others offer quick and simple installation.
- 8. Torsional Stiffness: Evaluate the torsional stiffness of the coupling. A balance between flexibility and stiffness is essential to prevent excessive torsional vibrations while accommodating misalignment.
- 9. Shock and Vibration Damping: For applications with high shock loads or vibration, select a coupling with excellent damping characteristics to protect the system from excessive forces.
- 10. Cost and Budget: Compare the cost of the coupling with the overall budget for the system. Consider the long-term cost implications, including maintenance and replacement expenses.
Ultimately, the choice of a flexible coupling should align with the specific requirements and operating conditions of the system. Consulting with coupling manufacturers or engineering experts can provide valuable insights to ensure the optimal selection of a coupling that enhances system performance, reliability, and efficiency.
editor by CX 2024-04-12