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Semi-automated die slicing and creasing device with stripping unit
1. Requirements:
| Product | Device | MY1200EPA | MY1300EPA | MY1five00EPA |
| Max. Paper Size | mm | 1200*780 | 1300*960 | 1500*1100 |
| Min. Paper Dimension | mm | 350*350 | four hundred*410 | 500*410 |
| Max. Die-cutting Measurement | mm | 1180*760 | 1280*940 | 1480*1080 |
| Max. Speed | sh/h | -5500 | -5500 | -4500 |
| Max. Wor ept Stress | T | three hundred | three hundred | 300 |
| Max. Paper Thickness | mm | 1-7 | one-7 | 1-7 |
| Die-slicing Precision | mm | ±0.five | ±0.five | ±0.five |
| Overall Electrical power | KW | sixteen | 16 | 19 |
| Total Bodyweight | kg | 15500 | 17000 | 20000 |
| All round Dimension | mm | 7280*5000*2350 | 7800*5100*2345 | 8350*5700*2405 |
2. Attributes of the machine:
Main Characteristics:
- The Bobst type cut construction can make the reducing platform movement like a scissor, it will realize a total and simpler reduce.
- Principal worm gear makes use of alloy copper material, soon after the skilled operator’s handbook scraping therapy and rigorous regular tests, it can guarantees the driving parts ten several years daily life.
- The principal chains undertake imported British Renold model, the variations of ten chains are less than .2mm.
- The link between gear box and driving shaft adopts sleeve and pin composition making sure a powerful connection.
- Speed:
The equipment adopts frequency controller to attain stepless speed acceleration which can attain to 4500 occasions for each hour. In the course of true generation, it can usually operate at 3800 to 4000 times for every hour according to the good quality of the board. If the quality of the paper is great, a good operator even can operate the machine at 4200 moments for each several hours with no sensation too tough.
- Safety:
As it is demonstrated in the picture of the equipment, the machine adopts rear part paper feeding method which keeps the operator absent from the die-slicing part. The mounting and adjustment of the die plate is also completed exterior of the die-slicing component with sensors and detectors at die-chopping part to guarantee that the equipment can not be started when the die-cutting plate is at adjustment standing.
Apart from the sensors at die-slicing element, there are sensor or method switches at window component to make the complete equipment at monitoring standing to make certain its safety.
- Operation convenience:
There is Guy-equipment interface mounted in the control panel which will shows the basic safety position of the machine as nicely as malfunctions to aid the operator. Camera is also set up in front of the operator for him/her to check the operation position at the supply element.
- Principal Constructions and Essential Content Used
- Four Major Huge Elements:
They are referring to: base station, shifting system, higher platform and device wall. The base station is created of grey cast iron -HT 200 the shifting system is ductile iron – QT 42-10 and the device wall is high quality A3 metal.
- Main Drive:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment types a transferring set to make sure steady pressure out place of not much less than three hundred tons.
The material for the worm shaft is 40Cr with quenching treatment method and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-chopping and Creasing Component:
The travel is transferred through crank rod to pendulum which will deliver the relocating platform to move up and down to achieve die-reduce and creasing purpose.
The pendulum is made of substantial good quality ductile iron. The pendulum axis is completed by induction harden with floor hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 variety automatic die-reducing and creasing machine. In comparison with computerized die-slicing and creasing machine which is utilized for cardboard die-chopping, this type of semi-automatic die-cutting and creasing machine is mostly employed for corrugated board which demands considerably less strain for die-slicing, in this case really some producers have produced smaller width on the pendulum and smaller diameter on the pendulum shaft. We maintain wider pendulum and bigger diameter on its shaft to make our machine very last for a longer lifestyle.
The die-reducing plate employs 7 mm 75 Crl plate which has more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning device to make sure the boarding conveying precise and steady.
The machine uses gripper bar variety with 12A prolonged joints chain which is less in weight and significantly less shock to the intermittent device underneath the precondition to make certain the energy of the chain. The model of the chain is Renold U.K with large exact and good quality. .
The Gripper bar adopts aviation aluminum with three bridge type- light in weight and large
- Electric powered Portion
The electrical parts are created and assembled according to the European CE standard and employs entire world extensive known brand name products.
- Installation of Die
The die mounting and dismounting adopts side withdrawing techniques which time saving and easy for operation.
There are two approaches for the fixation of the die-possibly by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is simple, convenient and reputable.
- Special Figures of Our Device:
- Clever And Unique Front Lay Style:
Compared with the card board sheet, the corrugated board has far more energy. If the corrugated board abnormally reaches to the entrance lay, it will harm the front lay and the gripper bar when the front lay reaches to its highest position.
Usually the producers will put in sensors on this element to end the machine when the paper is fed abnormally to the front lay. Nevertheless, when the machine is running at the higher speed, the inertia will bring the machine to run for a although to make the entrance lay to its maximum position and then also hurt the front lay and the gripper bar.
Our specific layout is that when the irregular board feeding takes place and becoming detected, the front lay can in no way reaches to its greatest position which helps make free from front lay and gripper bar damages since of abnormal paper feeding.
As it is our particular layout, so there is no picture to be proven listed here.
- Optional Supply Platform:
In accordance to the requirement of the customer we can do the supply platform both square sort or E type (as demonstrated in the image) . If the client has adequate pallets, he can pick square variety. If the client does have enough pallet, he can select, E type platform for which will also offer 4 supply trolleys.
- Pneumatic Pre-loading and Lifting Action Unit:
The pre-loading device is pneumatic driven. When one particular paper measurement is established, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading device, you can just press the button and the machine will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Fairly some of the die-slicing equipment producers use direct feeding method which is the operator will feed the board right to the mouth of the gripper. What we have discovered that the feeding time to the gripper is only .3 seconds which tends to make the board feeding work hard and inaccurate.
Our machine makes use of an further dance roller feeding program whose board feeding time can be increase to .6 next. With each other with the conveying parts it makes an simpler function of the operator and faster in efficiency of the machine.
For instance: If an operator operates the immediate feeding semi-automatic die-slicing device at 3300 sheets per hour, he can easily operate our machine at 3700 – 4000 sheets per hour.
V. Conveying Component:
The board gained by the dance roller will go by means of a conveying portion with belt conveying and belt urgent which helps make the board becoming pressed before reaching to the front lay.
Just before the board reaches to the front lay, he will be repositioned by the aspect lay.
By these methods, the board conveyed by the dance roller will be more precise and stable when they attain to the gripper bar.
There is also detector to detect the position of the board. If board does not appear to the entrance lay at typical position, the detector will send out alerts to cease the machine.
- Striping Component
- Striping is half striping which can strip off 3 – edge waste of the board.
- There are higher chase, middle chase and decrease chase where the male, elastic block and female die are placed to strip off the squander.
- None-quit Feeding and Shipping
This sort of device has our patented technique – non-cease feeding and supply features which can decrease the wor ept pressure of the operator and improve the wor ept efficiency of the device
Underneath this technique, the pre-piling is at the aspect of the operator. The pre-piled board can be transported underneath the principal pile when the major pile is detected short of paper.
At the shipping element, when the board is reduce to be about 1 meter, the equipment will push the die-cut board pile out of the equipment delivery part so that it is straightforward for the operator to draw them to the selected spot without the want of halting the device.
- Configurations:
| Name | Brand and Origin | Remarks |
| Bearing | SKF Swiss | Important portion |
| IKO Japan or HangZhou, China | Not crucial portion | |
| Chain | Renold U.K | Main Chain ( Discrepancy of considerably less than .2 mm for for each 10 chains of equipment chain length) |
| CHOHO Japan | Other Chain are Choho Japan | |
| Relay | Omron Japan | |
| Contractor, buttons | TELEMECANIQUE France |
|
| Image Electric Swap | Fotek ZheJiang | |
| Stabilizer | MEANWELL ZheJiang | |
| Variator | Delta ZheJiang | |
| Main Motor | Siemens | Joint Undertaking |
| PLC | Delta, ZheJiang | |
| Male-machine Interface | Delta | |
| Pneumatic Areas | Dawn, ZheJiang | |
| Rotary Joints | SMC Japan | |
| Motor at feeding and supply | CPG ZheJiang |
/ The use of first equipment manufacturer’s (OEM) element numbers or logos , e.g. CASE® and John Deere® are for reference functions only and for indicating item use and compatibility. Our business and the shown substitute elements contained herein are not sponsored, authorized, or manufactured by the OEM. /
